Interior and Exterior on One Machine
Process both interior and exterior doors with one of the most advanced CNC door machines ever built. Paired with our full line of pre-hanging solutions, the 994-X will take your production to the next level.
The 994-X utilizes four computer controlled routing heads to reach new levels of performance. Combined with the innovative Six-Shooter hinge applicator the 994-X offers unprecedented flexibility and ease of use.
The complete 994-X Pre-Hanging line is comprised of the ON-3, 558, 994-X, and 700-C.
The Future is Here, and it’s Fast
The 994-X Machining Center revolutionizes the way door manufacturers and distributors process and deliver high quality products to residential markets across the globe. Processing both Interior and Exterior doors on a single machine is now possible with virtually no changeover time: it’s as fast and simple as the press of a button.
The 994-X processes doors between 6’6” and 8’0”, with hinge varying radiuses of 1/4”, 5/8” to Square with virtually no cycle time penalty. Switching between beveled and non-beveled door processing modes requires no changeover time or manual adjustments.
- Typical cycle time
- 45–50 sec
- Door lengths
- 6’6” – 8’0”
- Hinge radii
- ¼”, ⅝” & Square
Cutting Edge Technology
The 994-X utilizes state-of-the-art components and computing to deliver lightning fast performance.
Components
Hi-Frequency Routers
Increase hinge-pocket quality by maintaining high speeds as they mortise, minimizing tool flex and over-travel.
Counter-Rotating Routers
Eradicate the need for chip-out blocks, thus eliminating the need for manual adjustment during hinge-size changes.
Point-to-point Pre-drill Routers
Replace air operated systems and allow the rapid modification of pre-drill patterns while fully complying with OSHA mandated decibel levels.
Auto-Chisels
Provide perfectly square hinges without the need of tools or manual adjustments, only adding 1-2 seconds to cycle time.
Computing
Beckhoff Motion Control
Kval has partnered with the Beckhoff Automation Group to bring bleeding-edge motion control technology and hardware to residential CNC door machinery.
In-House Software
Kval’s highly skilled, forward thinking internal software development team has pioneered some of the most exciting and revolutionary technological advancements the industry has ever seen.
Elevate Your Production
The 994-X is the perfect fit for door manufacturers and distributors who require substantial capacity and exceptional flexibility, especially those who:
- Batch entire-home orders together to increase efficiency & eliminate order fulfillment mistakes
- Require 350+ doors of different lengths, widths, and thicknesses per 8-hour shift
- Require the ability to process interior and exterior doors on a single machine line
- Perform multiple hinge size changes each week
- Require the ability to change pre-drill patterns or depth on-the-fly
- Require the ability to change hinge size or mortise depth on-the-fly
A Closer Look
The Kval Advantage
Kval differentiates itself within the industry by controlling each step of the manufacturing process. Learn how we develop our machinery and support our customers.
Learn More